area pop in and try some top quality 'Cactus' (pharmaceutical quality)drinking water - Chilled - produced by 'RO3'

Most our equipment is locally made and serviced - we also export our ozone equipment, globally.

See Here Below for Fully Automatic Blowing, Filling, Bottling and Labelling Systems

Blow Mould, Fill, Bottle and Label Systems

Automated Systems

Example: with individual Costing of a very popular smaller system

They feature in order - scroll down to view. you can choose part or all.

3-In-1 Bottling, Capping and Filling Machines Inline: All prices exclude VAT and freight

No	Machine description	Price
1	Rinsing filling and capping machine	TBA
2	Approximately 10 metres conveyor	TBA
3	Date Batch coding machine	TBA
4	Self adhesive labelling machine for round bottles	TBA
5	Automatic shrink wrap machine	TBA
6	CIP manual system	TBA
7	Stainless steel pipe work	TBA
8	Installation costs and training (Approximately) in South Africa	TBA

Here Starts - Bottle Packaging Production Line

Rinsing, Filling and Capping Machine (CGF 8-8-3) includes:

No	Equipment name	QTY	Remark
1	Rinser-Filler-Capper 3 in1  CGF 8 – 8 - 3	1set	Capacity2500 Based on 500ml The speed can be adjustable
1,A	Standard cap-unscrambler	1set
1.B	Air conveyor	2.4 m
1.C	Bottle conveyor	4.8 m
1.D	Spare parts	1 set

Then:

Date Batch Coding Machine

Date Batch Coding

Maximum Print Speed	1000 Feet / Minute 304 Meters / Minute
Number of Lines	1 to 4
Characters Per Line	256
Character Height	05” - .98” 1.2 - 15 mm
Fonts	7 Microsoft Fonts
Umbilical Length	4.92 feet, 1.5metres
Graphic Capabilities	Yes
Interface	RS-232
Programmable Output	Yes
Print Direction	Bidirectional
Print speed	Yes
Synchronization	Yes
Cabinet stainless steel	406 X 381 X 292 mm
Cabinet Dimension	406 X 381 X 292 mm
Print head Dimensions	209.5 X 129 X 42 mm
Weight	14.51 Kg

Then:

Self-Adhesive Label Applicator, Round Bottles with Wrap Round

Self-Adhesive Label Applicator, Round Bottles with Wrap Round

Driven	Servo control
Operation direction	50 - 100
Production (bottles/min)	120 BPM
Labelling accuracy	+/- 1.00mm (subject to roughness of plane
Application specification of label	Graze, transparent or not
Label diameter (mm)	300mm (max)
Umbilical Length	4.92 feet, 1.5metres
Size of label	Width 15-150mm, length 15-300mm
Weight (kg)	500
Power	800W
Voltage	AC220V50/60HZ Single phase
Application of bottle (mm)	2400 (L) 1300 (W) 1500 (H)

Then:

Full Automatic Wrapper

Description:

• Frequency converter speed adjust, two segment convey device.
• Bottle pushing, thermo sealing and cutting whole movement adapt to pneumatic fracture.
• Proximity switch control film length.
• Touch screen, PLC system greatly increases facility movement reliability.
• Double-wind recycle fan machine, ensure shrinkage tunnel inside even temperature.
• Super big wind-volume cooling system, ensure quickly get into shape.
• Anti-high temperature Teflon convey belt, convey steadily, high-strength anti-abrasion.
• Frequency limitless speed adjust convey belt frame.
• Convey belt height can make according client requirement, adjust range:±50mm
• Bottle convey machine can meet with client bottle forward direction requirement, can lengthen or shorten.
• Wing stainless steel heating system, endurance.
• Meet with product instant stop requirement product-bearing rack device ensure production line consistency. 

Main technical Parameter

• Maximum power: 20kW
• Working air pressure:0.6 MPa
• Air compressor requirement: exhaust pressure: 0.8MPa, flux: 0.25m3/min
• All kinds of thermal shrinkage film for example: PE, PP, PVC, POF.
• Width of wrapping film:≤600mm
• Thickness of wrapping film: 0.03-0.15mm
• Feeding conveyor height: 920mm(adjustable)
• Length of feeding conveyor:2600mm
• Outlook dimension of equipment: 5050*3300*2100 mm
• Total Weight of equipment: 1200kg
• Maximum packing dimension:600*400*350 mm (big diameter bottle could be 450*300*400mm)
• The length of thermal sealing & cutting knife: 700mm
• Thermal shrinkage temperature: 160-250 ℃ 
• Speed: 8-15 packages
• Normal bottle quantities in one package (round shape or rectangle)

4 rows 4*6 4*5 4*4 applicable bottle dimension: Φ40-Φ73mm
3 rows 3*4 3*3 3*5 applicable bottle dimension: Φ73-Φ98mm
2 rows 2*3 2*4 applicable bottle dimension: Φ98-Φ140mm
1 row 1*2 applicable bottle dimension: Φ140-Φ300mm

+++++++++++++++++++++++++++++++++++++++

Pictures of more variants and sizes

Larger systems Prices on Application

 

 

 

 

 

 

 

 

 

 

Larger unit, Bottle, Fill and Cap, Close Up

Blow Molder System:

Main parameter:
Model	CM-8Y1
Container	Product material	PET
	Volume	0.1L-2L
	Theoretical output	600-800PCS/H
	Preform length	15mm-350mm
	Preform inner diameter	φ5mm-38mm
Moulding	Max.mould plate Dimenstion (L x W)	350x380mm
	Max.mould thickness	180mm
	Clamping force	45KN
	Mould opening stroke	16mm
Machine size and weight	Main machine (L x W x H)	160x60x161cm
	Main machine weight	500Kg
	Heater (L x W x H)	187x63x145cm
	Heater weight	250Kg
	Power	17.5kw

500ml Bottle mold

 

 

High Pressure Compressor

Double Bottle Blowing

 

 

 

 

 

 

 

 

 

 

 

Blow Moulder Station

 

 

 

 

 

 

 

 

 

 

 

Premix Carbonation for larger system

10 000 Litre per Hour Reverse Osmosis System Complete

More on Reverse Osmosis RO Water Treatment.

Contaminant Rejection by Reverse Osmosis

SODIUM...............99%	CADMIUM.............99%	CHROMATE................99%
CALCIUM.............99%	SILVER...................98%	CYANIDE....................95%
MAGNESIUM.......99%	MERCURY.............98%	SULFITE......................99%
POTASSIUM........98%	BARIUM................99%	THIOSULFATE...........99%
IRON.....................99%	CHROMIUM..........99%	FERRO CYANIDE......97%
MANGANESE......99%	LEAD......................99%	BROMIDE...................98%
ALUMINUM.........99%	CHLORIDE.............99%	BORATE.....................50%
AMMONIUM.......97%	BICARBONATE.....98%	SULFATE....................99%
COPPER................99%	NITRATE................97%	ARSENIC....................99%
NICKEL................99%	FLUORIDE.............98%	SELENIUM.................99%
ZINC......................99%	SILICATE...............98%	ASBESTOS.................99%
STRONTIUM........99%	PHOSPHATE.........99%	RADIOACTIVITY......98%

Biological Contaminant Rejection

BACTERIA ......................99%

PROTOZOA.....................99%

GUARDIA..........................99%

CRYPTOSPORIDIUM.......99%

PROTOZOAN CYSTS....99%

More on Ozone Water Treatment.

The ozone treatment enhances the water quality of most drinking water in general. However, it is a key and essential treatment for the production of safe, high quality, good tasting, aesthetically pleasing and storage stable bottled water that the consumers have come to expect. The development and adaptation of ozone treatment in the 1970’s resolved the troublesome and sometimes embarrassing problems with disinfection and storage stability and set the water bottling industry onto its decades long rapid double digit growth pattern. By the year 2001, the annual sales of bottled water exceeded 5.5 billion gallons and surpassed $ 6 billion dollars in the US. A discussion of the biological and chemical processes involved in the treatment are presented below.
Ozone treatment is the most frequently used disinfection process in water bottling today. With the application of a single ozone treatment step, the water bottler can disinfect the water, the bottling equipment, the bottle, the air above the water and the sealed cap of the bottle, thereby provide a most effective barrier to microbiological contamination for the protection and benefit of the consumer. These are the reasons why most water bottlers rely on ozone treatment to provide a safe, good tasting, aesthetically pleasing and storage stable product.
As the ozone treatment became a well accepted, routine part of the water bottling process, many of its other benefits beyond the disinfection have become taken for granted and nearly forgotten. Some water bottlers may not even realize today that the use of ozone also provides benefits, such as, improved taste, elimination of odour, and long 2 years storage stability. These benefits have improved their product substantially making it a good tasting and safe. These are the product quality features that the costumers have grown to expect and enjoy.

Reactions of Ozone
Once the ozone is dissolved in the water, it undergoes three simultaneous reactions. They are discussed below in detail.
1. Disinfection: The disinfection process treats the water against bacteria, viruses and parasites such as Giardia and Cryptosporidium. While many more details are available in the literature (1,3), it is sufficient to say here that ozone is a highly effective, general, broad-spectrum disinfectant. It is considered to be the most effective chemical disinfectant commonly available against all the above mentioned microorganisms. See Table III. The extent of the disinfection can be defined in terms of the Ct value. The Ct value is the product of dissolved ozone concentration (in mg/l) and disinfection time (in minutes). For the disinfection effect of ozone see Tables III, IV and V.
The relative disinfection effects, that is the values of the Specific Coefficient of Lethality of four disinfectants are shown in Table III on four microorganisms. The data in Table III indicate that ozone is 5-25 times more effective against bacteria, viruses, spores and cysts than the various chlorine type disinfectants, such as, hypochlorons acid, hypochlorite, or chloramine.
The Ct values proposed by the EPA for the disinfection of Giardia are displayed in Table IV. These data indicate the recommended Ct. values for the various degrees of inactivation under six temperature conditions.
The required Ct. values for 99% inactivation of six different microorganisms are summarized in Table V. The data in Table V provide the recommended Ct values for the selected group of four different disinfectants including ozone. In general, the disinfection by ozone requires significantly lower Ct. values than by the other three disinfectants covered. They are: chlorine, chloramines or chlorine dioxide. This fact is
due to the substantially more powerful disinfection effect of ozone.
2. Chemical Oxidation: Ozone is a powerful oxidizing agent. It is very effective in water treatment against essentially all taste and odour causing organic materials and oxidizable inorganics like iron, manganese and sulphide ion. Again, these reactions have been studied in great detail and are reported on in the literature. (4). The required ozone concentrations and reaction times are dependent on the type and concentration of the oxidizable pollutants present in the water and on the water quality. They should be determined experimentally in a treatability study.
3. Decomposition: ozone is an unstable compound under room temperature and near room temperature conditions and decomposes rapidly to oxygen. The decomposition rate is influenced primarily by water temperature and pH. The half-life of ozone at 20oC and pH 7.0 is typically 24 minutes in potable water. See Figure 4. In most cases there is ample time available for the ozone decomposition to take place before the bottled water is delivered to the consumer. Typically, 5-10 hrs should be sufficient. More specifically, the decomposition rate is dependant on pH, temperature and the type and concentration of inorganic salts present in the water.

Tables Ozone Inactivation of Micro organisms

Regulatory Oversight:

The Food and Drug Administration (FDA) has the regulatory and oversight responsibility over the bottled water in the USA. Title 21 of the Code of Federal Regulations (CFR) under Section of Part 165 outlines the required physical, chemical, radiological and microbiological parameters for bottled water (5). The FDA automatically adopts the applicable improvements and changes in drinking water quality requirements set by the EPA. The IBWA standards are based on FDA and EPA regulations.
The FDA has granted GRAS status for ozone disinfection in November 1982. According to the FDA: “a substance added to the food (and water is a food) may be marketed without a regulation if it is one which is considered as
Generally Recognized As Safe (GRAS) by experts qualified by scientific training and experience to evaluate safety”. Thus, the FDA classified ozone as Generally Recognized As Safe” (GRAS) for use as a disinfectant for bottled water up to a residual dissolved ozone concentration of 0.4 mg/l.
Furthermore, the FDA has recognized ozone treatment to be a Good Manufacturing Practice (GMP) for the bottled water industry. This regulation appears in Code 21 of Federal Regulations, Section 129.80 d.4 and first appeared in the Federal Register 11566, 12 March 1975. The minimum ozone treatment for GMP is “0.1 part per million (0.1 mg/l) ozone in water solution in an enclosed systems for at least 5 minutes.